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Letters/Mailbox: Solar Hot Air
By Chuck Marken
Jun/Jul 2006 (#113) pp. 112-113
Introductory Level
           
 
 

Solar Hot Air

I’ve recently built my own 4-by-8 box space heater. Due to location, it sits alongside my house and is ducted through holes in the wall. I am using a bathroom exhaust fan (plugged into the grid) at 70 cfm to pull the heated air into the house. I have four hours of sun in the morning to use the heater. This is giving me a 4°F increase in temperature (from 65°F to 69°F), when outside it has been in the high 20s to 30s. I’ve been looking for a fan and a PV module to power it that would be strong enough to circulate the air. I’ve seen the DC Venturi fans, but don’t know if they can do the job. The ducts are 4 inches in diameter. The 70 cfm is not enough. I’m trying to heat a 24- by 20-foot room, and believe I need about 500 cfm minimum.

I’m also planning ahead for summer and have been looking at the solar-powered swamp coolers. Have there been any studies done on these as far as efficiency, value, and cost? I was wondering if I could convert my standard home-model swamp cooler into a solar-powered setup. Maybe this subject could be in a future magazine article. Any help or ideas would be appreciated.

Dennis Mann • Reno, Nevada

Hi Dennis, A 4- by 8-foot collector should have 6-inch duct openings. The limitation of 4-inch ducts is huge. It has to do with static pressure, and a bigger blower might just make things worse, depending on the curve of the blower. A 4-inch duct has less than half the cross-sectional area of a 6-inch duct and makes the friction loss of the moving air (static pressure) too large. All blowers have different performance curves and some are so poor that their cut-off static pressure will not allow them to be used on a good solar collector, which should have some static pressure built into it.

On 4-by-8 collectors, we use a 1/12 hp, AC-powered, 380 cfm permanent splitcapacitor blower with 6-inch ducts. We have a few thousand of these installed, and time has proven the match is a good one. A 176 cfm, 12 VDC blower is available for about US$90. It takes a 50 to 75 W PV module to run it. It doesn’t perform quite as well as the 380 cfm AC blower, but it does a good job. We use it for PV power systems and have never had a complaint. As I said at the start though, the big problem in your system is the inlet and outlet size—they are too small for the size of collector.

A well-built 4-by-8 collector with adequate airflow should have about a 30°F to 70°F rise in temperature, inlet to outlet. The temperature difference is dependent on the time of day and year, the outside temperature, and flow through the collector. In spring, it will produce a good deal more heat than in the middle of winter.

Southwest Solar (www.southwest-solar.com) manufactures DC swamp coolers in a variety of sizes (650–4,000 cfm.) Both 12 and 24 VDC models are available, as well as 120 and 240 VAC units. You could probably also convert your AC cooler by using a DC pump and fan. Please be sure to let us know what you end up doing and how it worked out.

Chuck Marken • AAA Solar

 
 
   
 

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